(PDF) Design of a typical Autogenous Mill: Part-II

Autogenous milling means a pr ocess i n which the size of the constituent pieces of a sup ply. of rock is reduced in a tumbling mill purely b y …

SAG Mill Optimization using Model Predictive Control

Semi-Autogenous Grinding mills can be optimized for maximum ore throughput or maximum grinding energy efficiency. In both cases, precise control of the mill weight is critical. Model predictive control provides an additional tool to improve the control oSemif -Autogenous Grindingmills and is often

Brochure Mill Lining Solutions - Outotec

• Autogenous mills • Semi-autogenous mills • Pebble mills • Ball mills • FGD mills • Rod mills • Batch mills • Continuous mills • Scrubbers and washing drums • Stirred media detritors In 1959, , through Skega, was the first company in the world to develop and manufacture rubber mill linings.

AMIT 135: Lesson 7 Ball Mills & Circuits – Mining Mill ...

A survey of Australian processing plants revealed a maximum ball mill diameter of 5.24 meters and length of 8.84 meters (Morrell, 1996). Autogenous mills range up to 12 meters in diameter. The length-to-diameter ratios in the previous table are …

maximum tonnages of an autogenous mill - burg …

epc maximum tonnages of an autogenous mill uutflukt.nl. autogenous mill for chrome in niger taxi uber praha.cz. the feed size for these mills is limited to the maximum size that can be practically conveyed and introduced into the large mill feed chutes and the product of the large ag/sag grinding is either a finished size ready of processing or ...

Semi Autogenous Grinding Mill - an overview ...

An autogenous mill of ID 6.7. m and an effective grinding length of 2.1 m was fed with ore of SG 3.8 to 20% of its volume.. The mill was operated continuously 24 hours per day at 1200 t per day and 75% of the critical speed.The solids in the mill charge were at 80% solids. Estimate:1. The power consumption per tonne per day.

Autogenous and Semi-Autogenous Mills - ScienceDirect

For autogenous mills, like the dry Aerofall mills, MacPherson and Turner established that the power consumption was a function of mill diameter and length. For dry commercial AG mills they derived the power as (9.8) P M = 0.992 L D 2.8 ρ c where ρ c = bulk density of the mill charge (rock plus balls and water) (t/m 3 )

SAG Mill | Autogenous and Semi-Autogenous Mills | …

Since the early 1980s, we have been designing and manufacturing Semi Autogenous Mill (SAG Mill) and Autogenous Mill (AG Mill) under the Fuller-Traylor brand. Semi-autogenous grinding uses a minimal ball charge in the range of 6-15% while autogenous grinding uses ore only. SAG and AG Mills operate by lifting ore/grinding media and dropping it on ...

GRINDING MILLS - DOMINION ENG WORKS LTD,CA

An autogenous grinding mill of large diameter has curved lifters to give improved radially inward displacement of reduced material, after passage through the primary grates; and secondary grates in the form of box sections combined with the curved surfaces of the lifters, for segregation of totally reduced fines, with passage of intermediately sized material back to the mill reduction …

A General Model for Semi-autogenous and Autogenous …

an 8 m diameter SAG mill with LID = 0.5 grinding a copper ore, and predicted maximum capacity and minimum kWh/ton at about 6070 ball load at 25070 total filling. Two FAG mills of LID = 2 were necessary to give the same capacity, and the simulations indicated a lower kWh/ton for these mills. For this ore, both systems were technically feasible.

Autogenous and Semiautogenous Mills Datasheet -- …

Autogenous and Semiautogenous Mills. Supplier's Site. AG/SAG mills accomplish the same size reduction work as 2 or 3 stages of crushing and screening. Features. The feed size for these mills is limited to the maximum size that can be practically conveyed and introduced into the large mill feed chutes. And the product of the large AG/SAG ...

ZM Series Slag Steel Autogeneous Mill - Luoyang Dahua

Max. Feed Size: 50 (mm) Application Fields: domestic and overseas steel plant. Applied Material: separate slag and steel, remove the bounding residue on the small casting pieces. Get Price Leave Message. Tel.: +86-379-62669977 …

Experimental Analysis of Semi-autogenous Grinding Mill ...

In the present work, vibration, acoustic and thermal signals were correlated to the semi-autogenous grinding mill working parameters such as total power and inlet water flow rate, and then these parameters were monitored using vibration, acoustic and thermal analyses. Next, the influential controlling parameters were obtained to monitor the mill conditions via SPSS …

AG Autogenous Grinding - Mineral Processing & Metallurgy

Intermediate autogenous grinding can efficiently replace the rod mill and ball mill stage of a conventional grinding circuit. The need was shown for closed …

FULLY AUTOGENOUS GRINDING AT UNKI MINE …

The above confirms that the design BWI for the primary ball mill is between 15 kWh/t and 18.2 kWh/t. As will be shown later, for sizing the primary mill motor the Bond method is used. The design Bond Work Indices for the primary and secondary ball mills are 16.5 kWh/t and 20.5 kWh/t respectively.

Chapter - M MODELLING, SIMULATION, OPTIMIZATION

2.1 SAG mill modeling In MODSIM, one of the simulation models used for a SAG mill unit is SAGT (Semi-Autogenous Grinding with Trommel) model. In this model, a SAG mill with a trommel screen at mill discharge is modeled using the full population balance including particle attrition and wear (King 2001b). In this

AMIT 135: Lesson 6 Grinding Circuit – Mining Mill …

Semi-Autogenous Mill Note the size of the mill: Why does the diameter need to be so big? [image: (135-6-2)] SAG Mill Circuit Example — Gold Processing SAG mill circuit example for gold processing [image: (135-6-3)] AG/SAG Mill. AG/SAG mills are normally used to grind run-off-mine ore or primary crusher product.

(PDF) Design of a typical Autogenous Mill: Part-I

grinding media in the mill (Andre w et al., 2000). Background. The Autogenous mill is designed for dry grinding of raw. bath (cr yolite) mixed with other mate rials as aluminium. modules or sheets ...

Mill Speed - Critical Speed - Paul O. Abbe

Mill Speed - Critical Speed. Mill Speed. No matter how large or small a mill, ball mill, ceramic lined mill, pebble mill, jar mill or laboratory jar rolling mill, its rotational speed is important to proper and efficient mill operation. Too low a speed and little energy is imparted on the product.

MINERAL PROCESSING - MILLING

Tumbling Mills Autogenous mills Description This type of mill consists of a large diameter, short length cylinder fitted with lifting bars. The cylinder is fed with a coarse feedstock of up to 250mm in size and in rotating the feedstock is lifted and then allowed to drop through a significant height. Three significant mechanisms

Semi-autogenous grinding (SAG) mill liner design and ...

in variable speed mills, this may be achieved by reducing mill speed; and in both cases this may be achieved by design by increasing the lifter face angle. Traditionally, the number of shell lifters used in a SAG mill is equal to twice the number of the feet in the mill shell diameter (e.g., a 34-ft-diameter mill shell would have 68 shell lifters).

Advanced Simulation for Semi-Autogenous Mill Systems: …

Advanced Simulation for Semi-Autogenous Mill S ystems: A Simplified Models Approach 147 description it is necessary to consider the relationship between the feed stream and mill charge level. This relationship is known as the transport rate and is probably the least developed aspect in models proposed so far (Apelt et al., 2002 a,b).

MINERAL PROCESSING - MILLING

Autogenous mills Description This type of mill consists of a large diameter, short length cylinder fitted with lifting bars. The ... Maximum rod length is about 6 to 7 metres, otherwise there is a risk of the rods bowing. The drum diameter …

The sparkles of magnetite processing plant designed by …

Under the circumstance that an autogenous mill is equipped and the maximum particle size is up to 160mm, the particle size is as follows: -200 mesh accounts for 45%; +200 mesh ~ to 2mm accounts for 45%; -2mm ~ 6mm …

AN OVERVIEW OF SINGLE STAGE AUTOGENOUS AND …

2 AG mill + a recycle crusher Competent ore - relatively homogenous (the recycle crusher is used to balance the rate of impact breakage within the circuit) 3 SAG mill (8 – 15% ball charge) Variable competency ore 4 High ball charge SAG mill (15 to 25% ball charge) Incompetent ore 5 Low ball charge SAG mill, high mill speed.

Autogenous mill and semi-autogenous mill - …

While AG mills operate without a ball charge, SAG mills use a grinding media charge of normally 3 % - 12 % for comminuting the feed material. The maximum feed size is between 200 mm and 500 mm. The AG/SAG mill is normally installed upstream of a tube mill operating in closed circuit with hydrocyclones.

Copper Concentrator Autogenous Grinding Practices at …

rod mills and primary ball mills were replaced by two 9.8 m diame- ter x 4.4 m Boliden-Allis Chalmers autogenous mills. Each of the autogenous mills was driven by two 3.2 MW motors (ie. 6.4 MW per mill). The total installed power of the new grinding circuit was 18 MW (12.8 MW on primary grinding and 5.2 MW on secondary grind-